Unlocking Precision: 3D Scanning Small Objects with the EinScan Pro 2X V2 and Industrial Kit11/26/2024 In the fast-paced world of technology, precision is the cornerstone of innovation. Whether you’re designing intricate prototypes, restoring delicate artifacts, or crafting custom-fit components, achieving accurate 3D scans of small objects is crucial. Enter the EinScan Pro 2X V2 paired with the Industrial Kit—a dynamic duo designed to bring unparalleled precision and versatility to your 3D scanning projects. Meanwhile in handheld mode, it is perfect for scanning mid-sized objects! Let’s explore how this powerful setup can revolutionize your workflow and elevate your 3D scanning experience. 1. Why the EinScan Pro 2X V2? The EinScan Pro 2X V2 is a portable, high-performance 3D scanner that combines versatility with precision. Its compact size makes it perfect for scanning small objects, while its advanced algorithms ensure every detail is captured with stunning accuracy. Key Features:
2. The Industrial Kit Advantage Pairing the EinScan Pro 2X V2 with the Industrial Kit takes your scanning game to the next level. The kit includes a turntable and tripod, making it ideal for fixed scanning of small objects where precision and stability are paramount. What Makes the Industrial Kit a Game-Changer?
3. Applications That Benefit from Precise Small-Object ScanningThe EinScan Pro 2X V2 and Industrial Kit aren’t just tools—they’re solutions. Here are a few industries where this setup truly shines:
4. Seamless Workflow Integration The EinScan Pro 2X V2 and Industrial Kit are backed by user-friendly software that simplifies the scanning and post-processing workflow. With features like hole-filling, mirroring, and mesh editing, you can refine your scans and prepare them for 3D printing or further design. Plus, the setup supports multiple file formats, ensuring compatibility with most 3D modeling software. 5. Why Choose This Solution for Small Object Scanning? When precision matters, the EinScan Pro 2X V2 and Industrial Kit deliver. Their combined capabilities allow you to focus on creativity and functionality while leaving the heavy lifting to advanced technology.
Final Thoughts Whether you’re a professional in design, manufacturing, or heritage preservation, the EinScan Pro 2X V2 and Industrial Kit provide a reliable, efficient, and precise solution for 3D scanning small objects. With this powerful combination, the only limit is your imagination. Ready to elevate your 3D scanning projects? Explore the possibilities with the EinScan Pro 2X V2 and Industrial Kit today! Growshapes the official U.S. distributor of Shining 3D EinScan 3D scanners. We now carry the eviXscan 3D scanner and THREE from Matter and Form as well!
See the innovators on Growshapes’ social media channels to get the latest expert news on innovation in 3D digitization, then share your thoughts and join the conversation about 3D digital innovation with #digitize3D
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There are many museums like the Smithsonian that need to preserve and document fragile artifacts, including ancient sculptures and pottery. These objects require high-detail imaging for research, virtual exhibitions, and creating replicas for display, as handling them frequently risks damage. For such use case, Transcan C, a professional-grade 3D scanner, is utilized to capture precise 3D models of the artifacts with high resolution color ensuring their preservation and accessibility without physical handling. Workflow 1. Preparation
4. Applications
Benefits
We can think of examples such as a museum using the Transcan C to scan a delicate, intricately painted ceramic vase from 300 BC. The scanner captures its geometry and detailed color patterns, allowing:
The Transcan C ensures the artifact's story is preserved, shared, and celebrated without risking the original’s safety. Growshapes the official U.S. distributor of Shining 3D EinScan 3D scanners. We now carry the eviXscan 3D scanner and THREE from Matter and Form as well!
See the innovators on Growshapes’ social media channels to get the latest expert news on innovation in 3D digitization, then share your thoughts and join the conversation about 3D digital innovation with #digitize3D THE PROBLEM: The Jeep Wrangler auxiliary light bracket mount had a stress fracture thus needed to be replaced. THE CHALLENGE: Reverse Engineer the Jeep Wrangler auxiliary light bracket mount and make it stronger than the original bracket mount using the latest 3D scanning and 3D printing technologies. 1. Background Chris loves driving around Lake Tahoe in his open-top Jeep Wrangler, enjoying the blue skies and fresh air. The Jeep Wrangler is his vehicle of choice for fun adventures and transporting his wet dog after a swim in the lake. One day, Chris noticed that one of the auxiliary light mount brackets at the front had cracked. Initially, he planned to search for replacement parts, but then he heard about Growshapes' 3D scanning technology. Intrigued by the idea of reverse engineering and 3D printing the bracket, he contacted Growshapes to explore the possibilities. The original bracket mounts were made of plastic and had cracked under stress, so Chris was looking for a solution that would be stronger and more durable than the originals. 2. The Tools and Method Growshapes used Einscan Pro 2X 2020 to 3D scan the cracked plastic bracket mount and worked with an engineer at Uniformity Labs to reverse engineer and create a metal 3D-printed replica. 3. The Reverse Engineering Process Step 1: 3D scan the bracket mount to capture complex geometries using Einscan Pro 2X 2020 Growshapes received the broken plastic bracket mount from Chris. Judging from the size of the part, we decided the best scanning tool was the EinScan Pro 2X 2020 that can capture intricate details with high accuracy, especially in fixed scan mode using it in conjunction with the automated turntable. For small objects, EinScan Pro 2X is the way to go for sure. It captures fine details as point cloud data, then converts it into a mesh that can be exported as an .stl file into a CAD software such as Solidworks. Growshapes 3D scanned the black plastic part that had a fracture on the main wall of the bracket mount. You can see the fracture in the scan results below. We scanned the bracket in fixed mode to digitally capture accurate data of this small part. Fixed scan mode was chosen to use the 3D scanner with the automated turntable. There was no need to put any markers on the parts as the scan was aligned to the markers on the turntable and didn’t even require spraying even though the part was black. The Einscan Pro 2X 2020 uses structured white light technology and the software allows for the capture of dark parts.
Step 2: Reverse Engineering We required expert knowledge rather than simply converting the 3D scan data into a solid model in CAD as the output was going to use additive manufacturing technology, and 3D printed metal. Therefore Growshapes worked with an expert at Uniformity Labs to create the output required. Groweshapes sent the raw scan data in .stl file format to Marlon. Marlon, who led Application Engineering at Uniformity Labs started the reverse engineering process by importing the .stl file of the original design that Growhapes 3D scanned into his CAD software Solidworks. For Marlon, extracting the geometry data from scan data was easier and required less time than measuring the bracket with calipers as it gave accurate values quickly. Furthermore in the CAD software, Marlon was able to model directly over the scan using it as a constant reference. The key expertise Marlon added further was optimizing the design for additive manufacturing in metal, i.e. removing as much material as possible while ensuring strengths which results in adding lattice design. The steps that were taken from editing the scan files to print:
Some of the challenges Marlon faced specifically for optimizing for additive manufacturing:
Things specifically engineered to optimize for 3D printing:
The original bracket was made from injection molded plastic but the plastic gave way to stress over time. The metal bracket should be stronger than the original plastic bracket mounts. Marlon decided to use 316L (stainless steel) as is resistant to corrosion in harsh weather and can withstand varying temperatures. Injection molding requires a substantial investment in tooling thus requires volume production but with additive manufacturing, one-off print is possible with drastically shorter lead times. See the full additive manufacturing workflow below: Chris is happy with the new and improved auxiliary light bracket mount that is stronger than the original one that came with the Jeep Wrangler. He won't have to worry about having another stress fracture in the bracket mount. Reverse Engineering is not just about replicating but also about improving upon the original design! Check out the mounting brackets that were fixed onto the Jeep Wrangler below. Growshapes the official U.S. distributor of Shining 3D EinScan 3D scanners. We now carry the eviXscan 3D scanner and THREE from Matter and Form as well!
See the innovators on Growshapes’ social media channels to get the latest expert news on innovation in 3D digitization, then share your thoughts and join the conversation about 3D digital innovation with #digitize3D In the ever-evolving world of watersports, efoiling has taken the spotlight with its thrilling combination of surfing and flying above water. Efoil boards, propelled by electric motors, offer an exhilarating experience, and at the heart of their performance lies the efoil wing. However, this industry is young and manufacturers struggle to survive such as FOIL Inc (getfoil.com) as there is not enough demand out there leaving enthusiasts in a lurch when their favorite wing model is no longer available to purchase and the original designs may be lost. Fortunately, 3D scanning and reverse engineering offer a lifeline for reviving these designs. In this blog post, we'll explore how you can use 3D scanning technology to bring an out-of-production foil wing back to life. Importance of the Efoil Wing The efoil wing is crucial for the lift and stability of the board, directly affecting the rider's experience. Each wing model has its unique design that caters to different riding styles, water conditions, and skill levels. When a beloved wing is no longer produced, finding a suitable replacement can be challenging, making reverse engineering an appealing solution. We have 3D scanned the efoil wing 200 of the FOIL series using the EinScan Pro HD with high accuracy as the initial step to enable full reverse engineering and manufacturing. PART I: 3D SCANNNING TO CAPTURE THE ACCURATE SIZE AND CURVATURE Step 1: Preparing for 3D Scanning Before diving into the scanning process, you'll need the right tools and a suitable environment. Here is what we used.
Step 2: 3D Scanning the Efoil Wing
Step 3: Post Processing
Here is the STL file so you can further reverse engineer and manufacture via 3D printing!
PART II: REVERSE ENGINEERING
PART III: MANUFACTURING Once satisfied with the redesigned model, it's time to manufacture the wing.
CONCLUSION 3D scanning and reverse engineering provide a powerful combination for resurrecting discontinued efoil wings. By capturing the precise geometry of a classic wing and using modern tools to refine and replicate its design, enthusiasts can continue to enjoy their favorite efoil experiences. Whether you're an efoil aficionado or a watersports innovator, this technology opens up a world of possibilities for preserving and enhancing the sport. So, don't despair about FOIL Inc going bust, let technology breathe new life into it! Growshapes the official U.S. distributor of Shining 3D EinScan 3D scanners. We now carry the eviXscan 3D scanner from Evatronix as well!
See the innovators on Growshapes’ social media channels to get the latest expert news on innovation in 3D digitization, then share your thoughts and join the conversation about 3D digital innovation with #digitize3D Did you know 3D scanning can help you in immensely in improving the workflow in creating various prosthetics? See below how 3D scanning will improve the fit for different parts of the body. 1. Limb Prosthetics
2. Cranial and Maxillofacial Prosthetics
3. Orthopedic Prosthetics
4. Digital Prosthetics and Bionics
5. Aesthetic Prosthetics
6. Sports and Specialty Prosthetics
7. Pediatric Prosthetics
By leveraging 3D scanning technology, the prosthetics industry can provide devices that are not only more effective and comfortable but also more accessible to a wider range of patients. This technology's ability to create highly personalized solutions is a game-changer, significantly improving the quality of life for individuals requiring prosthetic devices. Interested? Check out the below 3D scanner for best results! EinScan H2Growshapes the official U.S. distributor of Shining 3D EinScan 3D scanners. We now carry the eviXscan 3D scanner from Evatronix as well!
See the innovators on Growshapes’ social media channels to get the latest expert news on innovation in 3D digitization, then share your thoughts and join the conversation about 3D digital innovation with #digitize3D The new EXScan Pro V4.0 for the EinScan Pro series 3D scanners is a game-changer, delivering substantial improvements and innovative features to elevate your 3D scanning experience. From background segmentation to real-time marker recognition, automatic plane segmentation, and marker/point cloud editing, every feature is crafted to enhance precision and efficiency. The upgraded post-processing and measurement features, coupled with a user-friendly interface and additional functionalities, underscore our commitment to providing a seamless and enriched scanning experience for EinScan users. Watch the video to find out more! New Features for Fixed Scan Mode
New Features for Handheld Scan Mode
Upgraded Post Processing Features
Integration Upgrades
Growshapes the official U.S. distributor of Shining 3D EinScan 3D scanners. We now carry the eviXscan 3D scanner from Evatronix as well! See the innovators on Growshapes’ social media channels to get the latest expert news on innovation in 3D digitization, then share your thoughts and join the conversation about 3D digital innovation with #digitize3D EinScan-SE/SP V2 offers enhanced user experience compared to its predecessors and what's more now it's compatible with macOS! The 3D scanning world has been predominantly Windows compatible, but now you have the option to use with your macOS. Enhnaced 3D scanner features:
macOS compatible EXSCAN S software offers the following features.
Growshapes the official U.S. distributor of Shining 3D EinScan 3D scanners. We now carry the eviXscan 3D scanner from Evatronix as well!
See the innovators on Growshapes’ social media channels to get the latest expert news on innovation in 3D digitization, then share your thoughts and join the conversation about 3D digital innovation with #digitize3D Have you ever wondered why your 3D scanner won’t capture the surface of certain objects? Or have you become frustrated by getting an incomplete 3D scan and scratching your head trying to figure out what you did wrong? Various 3D scanning technologies exist, i.e. structured light scanners, laser scanners, and photogrammetry, yet all have challenges due to the limitations of physics such as light passing through transparent objects. The surface of the object can make 3D scanning challenging. The below objects are usually challenging to 3D scan.
1. Highly-detailed objects When capturing highly detailed objects, it is essential to ensure that the 3D scanning parameters are adjusted to capture sharp edges and intricate details accurately for the best results. The default scan parameters may not always capture these elements with sufficient detail and high precision. However, by customizing the settings, you can obtain an accurate 3D model that faithfully represents the object without losing any important details. One crucial setting to adjust is the point distance, which determines the resolution of the scan. By selecting a smaller point distance, you can achieve a higher resolution and capture finer details even for medium-sized objects. The EinScan Pro Series multifunctional 3D scanner is an excellent choice for scanning detailed objects, offering an adjustable resolution of up to 0.2mm. With this scanner, you can reproduce intricate details with highest accuracy, ensuring a high level of precision in your 3D models captured as a .stl file. Furthermore, the EinScan Pro Series provides efficient 3D scanning capabilities and a user-friendly experience, making it an ideal solution for capturing highly detailed objects with ease. If you require a 3D scanner capable of capturing intricate details, a desktop 3D scanner would be a suitable choice. Among the recommended options are the EinScan SE, EinScan SP, Transcan C, EinScan Pro Series set up on a tripod. The Transcan C, in particular, offers an impressive resolution of up to 0.035mm, ensuring excellent detail reproduction. It's important to note that the highest resolution scans result in denser point clouds, which means more data and larger file sizes. Additionally, the software will take longer to process a greater amount of data. Therefore, it is generally recommended to use fine resolution settings for small or medium-sized objects. Scanning larger objects with a desktop 3D scanner or tripod setup can be time-consuming and labor-intensive as well. Before choosing a scanning method, consider the size of your objects. Finding the right balance between scan quality and efficiency is crucial. Assess the trade-off between the level of detail required and the time and resources available for scanning larger objects. By carefully considering these factors, you can select the most appropriate scanning method for your specific needs. 2. Dark surfaces If you've encountered difficulties in 3D scanning dark objects, you're not alone. Dark surfaces pose a common challenge in the 3D scanning process due to their high light absorption. Just like wearing a dark-colored shirt under the sun, dark colors absorb more light, which makes it difficult for 3D scanners to accurately capture their surface details. To overcome this challenge, there are a few techniques you can employ. One approach is to attach adhesive markers or targets to the object. These markers act as reference points that assist the 3D scanner in tracking and aligning the scan data. Another option is to apply white powder as simple as baby powder or Aesub Blue 3d scanning spray to the dark surface, which helps enhance the reflection of light and improve scan results. However, these methods can be time-consuming, and messy, and may not be suitable for delicate objects. Fortunately, not all light sources are created equal, and certain 3D scanners offer better performance when scanning dark surfaces. A more powerful laser and the use of blue light can be effective in capturing dark objects. Blue light has a narrower wavelength compared to white or red light, allowing for better resolution and detail capture. The EinScan HX is equipped with powerful laser lines and blue LED light in its fast mode. This combination of technologies enables efficient scanning of dark surfaces without the need for markers or white spray. In just minutes, the EinScan HX can produce high-quality scans, even for objects as challenging as a black lion sculpture. By utilizing advanced 3D scanning technologies specifically designed for dark surfaces, you can achieve accurate and detailed scans without the additional steps of applying markers or powder. 3. Reflective or shiny surfaces Scanning objects with siny and reflective surfaces present another common challenge in 3D scanning. While dark surfaces absorb light, shiny surfaces, such as mirrors or shiny metal parts, disperse and reflect light in various directions, making it difficult for 3D scanners to accurately capture the object's details. Remember how 3D scanners work. 3D scanners project light onto objects, and measure how the light is returned or deformed, but reflections make it impossible to read. In industries like machinery or automotive, shiny and metallic parts are often scanned, necessitating specific techniques to overcome this challenge. Markers and the power of the light source play crucial roles in scanning shiny surfaces. A more powerful and high-quality light source significantly improves a 3D scanner's ability to capture data from shiny objects. In some cases, especially with medium and large-sized objects, markers may be necessary to ensure excellent scanning results. Using magnet markers can provide a quick, easy, and non-destructive removal solution as well. The EinScan HX, equipped with a powerful blue laser light source and marker recognition capability, is designed to address this 3D scanning challenge. Among all the EinScan Series 3D scanners, it is the only one capable of effectively capturing shiny objects. Its advanced features enable successful scanning of metallic surfaces, as demonstrated in the example below. 4. Colorful object When scanning brightly colored objects, it is crucial to ensure accurate representation of the object's color information in the generated data for good results. This heavily relies on the pixel count or digital resolution of the texture camera used. Pixel count is typically measured in megapixels (MP), where one MP equals one thousand pixels. Insufficient camera resolution can result in color distortion and loss of detail. The good news is that all EinScan 3D scanners can capture texture data. The EinScan H and HX models come equipped with built-in color cameras, while the Pro Series offers color capture functionality through an optional color pack add-on. Different 3D scanner models offer varying camera resolutions to accommodate different budgets and specific use cases. For those seeking the highest level of color detail, the Transcan C 3D scanner is the ideal choice. It features an exclusive 12-megapixel texture camera, offering superior color detail with its higher pixel count. With the Transcan C, you can expect to capture the finest color details and achieve excellent color accuracy in your 3D scans. 5. Scanning humans When it comes to 3D scanning the human body, there are three key challenges that need to be considered: (1) maintaining stillness, (2) avoiding direct light in the eyes, and (3) successfully capturing fine details such as hair. Firstly, it is crucial for the subject to remain as still as possible during the scanning process. Even the slightest movement, such as blinking or shivering, can introduce inaccuracies in the final 3D model. Secondly, some scanners utilize intense LED lights that can be uncomfortable or temporarily impair vision if directly exposed to the eyes. This can cause discomfort and hinder the scanning experience. Lastly, capturing the intricate details of human hair presents a challenge due to its thin nature and the potential for it to blend together or appear less defined in the scan. Fortunately, specialized 3D scanners have been developed to address these specific challenges. The EinScan H2 and Einstar are excellent examples. These scanners incorporate "non-rigid" algorithms in their software that automatically compensate for slight body movements, reducing the impact of any minor shifts during scanning. Additionally, they utilize infrared rays instead of LED lights or lasers, eliminating any discomfort or vision impairment. Infrared technology proves effective at capturing both dark and light-colored hair, ensuring accurate representation of fine hair details in the resulting 3D scans. When it comes to body 3D scanning, the EinScan H and Einstar, along with their dedicated software, serve as efficient and reliable allies, helping overcome the challenges associated with scanning the human body. As you can see below, EinScan H will give you much more detail than the Einstar. Conclusion Despite the challenges posed by certain surfaces, to get the final result you want is possible by employing the right combination of hardware and software solutions. The EinScan series offers a wide range of 3D scanners designed to accommodate various situations and budgets. Each scanner within the EinScan lineup possesses unique features and specifications, making them suitable for different users and applications. Whether you're scanning complex surfaces, intricate details, or specific objects, there is an EinScan 3D scanner that fits your requirements. If you find yourself uncertain about scanning a particular surface or need guidance in selecting the most suitable scanning solution, don't hesitate to reach out to Growshapes! Our team is available to provide assistance and support to ensure you choose the optimal scanner for your needs. For those interested in delving deeper into the world of 3D scanning, we invite you to explore our webinar titled "Things You Should Know Before Buying a 3D Scanner." This webinar offers valuable insights and knowledge to help you make informed decisions. You can also refer to this blog "Which handheld 3D scanner is best for me?" We are committed to providing you with the necessary resources and support to ensure your 3D scanning endeavors are successful and tailored to your specific needs. To try before you buy, contact us too! Growshapes the official U.S. distributor of Shining 3D EinScan 3D scanners. We now carry the eviXscan 3D scanner from Evatronix as well!
See the innovators on Growshapes’ social media channels to get the latest expert news on innovation in 3D digitization, then share your thoughts and join the conversation about 3D digital innovation with #digitize3D Every once in a while, it’s important to revisit the basics to understand how 3D scanners work. In this blog post, we’ll cover the Field of View (FOV) of a 3D scanner and how it affects the 3D scan results. The key takeaway is that different 3D scanners have different FOVs, and choosing the right model is crucial to getting the right output depending on the size of the object you want to 3D scan. What is Field of View (FOV)?Like how humans can see a certain range (you can't see behind you) at a given moment, different 3D scanners have a different viewable area at one time from a specific distance. The larger the FOV, the larger area the 3D scanner can 'see' thus capture at once. With the EinScan 3D scammer models, there is a variety of scanning range among different 3D scanner models that scan something as small as a coin to something as large as a car. Therefore, it is important to understand what you are scanning and what FOV is most suitable to capture the details of the object. The FOV of a 3D scanner can determine which model is best suited to 3D scan your object depending on its size. Choosing the right field of view is about finding the right balance between capturing enough detail of the object you want to scan and appropriate coverage for each scan. This balance is important so you can achieve a smoother scanning experience, complete scans in a shorter amount of time as well as reduce computer crashes that happen when the software is overloaded. |
What happens when you use a 3D scanner with a small FOV to scan large objects? When you scan a large object with a 3D scanner optimized for scanning small objects, you will have to do more scans to reconstruct a complete 3D digital model than you would with a scanner with a large FOV. Look at the theoretical diagram on the left. If you have a large FOV, you only need 3 scans but with a small FOV you need 12 scans. In reality there are overlaps so this is just an illustration. |
Now let's dig a little deeper and look at the difference in FOV of Einscan Pro HD vs. Einscan Pro 2X 2020.
Comparing Einscan Pro HD vs EinScan Pro 2X 2020
Watch this webinar on how to select a model if you want to learn further!
See the innovators on Growshapes’ social media channels to get the latest expert news on innovation in 3D digitization, then share your thoughts and join the conversation about 3D digital innovation with #digitize3D
Scanning And Printing An Arrow 50 Scooter Part
Edward embarked on a projet to 3D scan and reverse engineer an Arrow 50 scooter part and then 3D print. He chose the EinScan HX Hybrid Light Source Handheld 3D Scanner for this reverse engineering project.
In the 3D scanning process, Edward provides a small tip: utilizing miniature pyramids as markers rather than some of the markers that need to be put directly onto the object. This has the advantage of saving time and cost, as it eliminates the need for post-scan cleaning and the small pyramids can be reused. You may download files of pyramids here.
Edward’s goal was to cut a fender and make sure it was the right size for installation. Usually, he will print out the part for test, and in this case he offers an easy-to-print and material-saving trick.
He creates a small offset about 5 mm or even less, and cuts the part again, so that he gets a tiny piece of the fender, but maintains the geometry he need. 3D printing this thin piece was just as good for installation testing, and using only a minimal amount of printed material.
Furthermore, Edward uses Geomagic Essentials to extract features on the engine, and then using Fusion 360 to model the three holes in which he wants to simulate the mounting bolts.
You may find more operation details in the playback video. If you found this content useful, please follow Shining 3D's webinar pages, so you won’t miss out on more information.
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