Creating custom car mats with 3D scanners

Tools:

•  EinScan HX Hybrid Light 3D Scanner
•  Wrapstyler 3D to 2D pattern making software

Did you know custom car mats can improve not only the aesthetics but also the functionality of your car through improved protection? Now there is a way to create custom car mats using a 3D laser scanner without having to go through the original equipment manufacturers or an auto repair shop. An industrial designer can further help to get creative and design something the car owner wants as well!

Here is a step-by-step guide to creating custom car mats using laser scanning technology.  Perfect fitting custom mats that give complete coverage using laser scanning technology!

Step 1: Laser Scanning with EinScan HX
Scan the foot mat area of the car with the EinScan HX 3D scanner in laser scanner mode. Measuring interior surfaces is the main challenge with tape measures.  A 3D scanner can quickly capture detailed data of the foot mat area with high accuracy in a digital format that can be exported to another software. 

Step 2: Importing 3D Data and Cutting the Mesh
Once the scanning process is complete, you can export that data into Wrapstyler software. The Wrapstyler software supports OBJ and STL file formats. It is recommended to export the OBJ format is recommended as it can capture textures, which can be used to guide plane-cutting positions in specific cases. Wrapstyler’s interface is simple and intuitive, with a 3D view on the left and a 2D view on the right. Utilize Wrapstyler’s powerful tools to cut and shape the 3D mesh data according to your desired design. This step allows for creating intricate patterns and customized shapes that perfectly fit the foot mat area.

Step 3: Flatten the 3D Scan to 2D Patterns
The software intelligently flattens the 3D shapes into precise 2D patterns, providing a clear blueprint for the next steps to design the best floor mats

Step 4: Deformations
Before proceeding with the actual cutting process, Wrapstyler enables you to inspect the fit between the 2D patterns and the foot mat area. Detect and address any deformations to avoid material wastage and ensure a perfect match between the design and the car interior.

Step 5: Add Seam Allowance
Add necessary seam allowances. This step ensures a smooth transition from the 2D patterns to the final product so it can be sewn correctly.

Step 6: Drawing and Cutting by Machine
Prepare for production of the car mats by exporting the finalized 2D patterns. The drawings can be directly used for machine cutting, ensuring precision and efficiency in the manufacturing process.

Step 7: Sewing
The last thing that needs to be done is to sew the cut patterns together. The accurately tailored car mats will fit perfectly, enhancing not only aesthetics but also functionality.

This step-by-step guide demonstrates how the EinScan 3D scanner and Wrapstyler 3D to 2D flattening software can deliver a precise, efficient process for producing customized car mats. Click on the video below for the highlights. If you want to see the full process, check out the check out the full webinar. 

​Growshapes the official U.S. distributor of Shining 3D EinScan 3D scanners. We now carry the eviXscan 3D scanner from Evatronix as well!

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